Turnkey Robotic Welding Workstation Solution Pakupanga Njinga

1. Chidule Chachidule
Monga mtsogoleri wotsogola waku China wopanga ma robotics, Yooheart akupereka njira yosinthira maloboti yowotcherera yopangira makina opangira njinga. Dongosolo lophatikizikali limaphatikiza ma robotiki olondola kwambiri, ukadaulo wapamwamba wowotcherera, ndi zida zanzeru kuti zithandizire bwino kupanga, kuonetsetsa kuti weld, komanso kuchepetsa ndalama zogwirira ntchito. Amapangidwa makamaka kuti azipangira njinga zamoto komanso kupanga zinthu, yankholi limathandizira kupanga njinga zamitundu yambiri, ma e-njinga, ndi zitsanzo zotsogola zapamwamba kwinaku akusunga kusinthasintha kwa makonda.

2. Dongosolo Mwachidule
Ntchitoyi imagwirizanitsa zigawo zikuluzikulu zotsatirazi:

6-Axis Industrial Robot: Dzanja la robotic lothamanga kwambiri, lobwerezabwereza kwambiri lokonzekera kuwotcherera.

Gwero la Mphamvu Zowotcherera: Makina owotcherera a digito a MIG/MAG okhala ndi mphamvu yakugunda.

Positioner / Turntable: Dual-axis servo-driven positioner for 360° workpiece manipulation.

Kukonzekera Kwachizolowezi: Ma jigs amtundu wogwirizana ndi ma geometries angapo a njinga.

Peripheral Systems: Kutulutsa fume, cholumikizira waya, choziziritsa, ndi zotchinga zachitetezo.

Dongosolo Loyang'anira: Mawonekedwe apakati a PLC/HMI okhala ndi kuthekera kopanga mapulogalamu akunja.

3. Zigawo Zofunikira & Zofotokozera Zaumisiri
3.1 Chigawo Chowotcherera cha Robotic
Roboti Model: [YH1006A-145], 6-axis mkono wofotokozedwa

Kulemera kwake: 6 kg

Kutalika: 1,450 mm

Kubwereza: ± 0.08 mm

Kuthamanga kwa kuwotcherera: Kufikira 1 m / min

Kugwirizana: Imathandizira njira zowotcherera za MIG/MAG.

Mawonekedwe:

Kuzindikira kugundana ndi kuchepetsa torque kuti mugwire bwino ntchito.

Chitetezo cha IP64 kuti chikhale cholimba m'malo ovuta.

Zowotcherera zida zoyikidwiratu (mwachitsanzo, kutsatira msoko, kuluka).

3.2 Positioner Yoyendetsedwa ndi Servo
Mtundu: Dual-axis headstock/tailstock design

Kulemera kwa katundu: 300 kg

Liwiro Lozungulira: 0–3 rpm (yotheka)

Kupendekeka kolowera: ± 180 °

Kuwongolera: Kulumikizidwa ndi loboti kudzera pa kulumikizana kwa EtherCAT.

Mapulogalamu:

Imathandiza kuti ma weld azitha kulumikizana bwino pamafelemu ovuta a njinga.

Amachepetsa nthawi yoyikanso ndi 40% poyerekeza ndi kukhazikitsidwa kwamanja.

3.3 Welding System
Makina Owotcherera: [Aotai NBC350RL], 350A pulse MIG/MAG

Waya Diameter: 0.8–1.2 mm (chitsulo/aluminiyamu)

Ntchito Yozungulira: 100% @ 300A

Wire Feeder: 4-roller system yokhala ndi anti-spatter coating.

Ubwino:

Synergic kuwotcherera mapulogalamu a njinga kalasi zitsulo (Q195/Q235), zosakaniza zotayidwa (6xxx mndandanda), ndi titaniyamu.

Kuchepetsa spatter ndi 60% kudzera mu adaptive arc control.

3.4 Kusintha Mwamakonda Anu
Mapangidwe Okhazikika: Zingwe zosinthira mwachangu ndi zothandizira mafelemu kuyambira 12 ″ mpaka 29 ″.

Zida: Chitsulo cholimba chokhala ndi malo omata ndi ceramic kuti muchepetse kupotoza kwa kutentha.

Zomverera: Zophatikizika zowunikira kuyandikira kwa gawo lotsimikizira kukhalapo.

Zida Zanjinga Zothandizira:

Mafelemu akuluakulu (diamondi, sitepe)

Mafoloko akutsogolo/kumbuyo

Ma Handlebar ndi ma stem assemblies

Mabatire a E-bike

4. Kuyenda kwadongosolo
Kutsegula: Oyendetsa amayika machubu/malumikizidwe aiwisi muzitsulo.

Kuthina: Mapu a pneumatic amateteza magawo ndi

Kuwotcherera: Roboti imagwiritsa ntchito njira zomwe zidakonzedweratu pomwe choyikapo chimasintha mbali.

Kuyang'anira: Kachitidwe ka masomphenya ophatikizika kamachita macheke amtundu wa post weld.

Kutsitsa: Zida zomalizidwa zimasamutsidwa kupita kotsatira kudzera pa conveyor.

Nthawi Yozungulira: 3-5 mphindi pa chimango (malingana ndi zovuta).

5. Ubwino Wopikisana
5.1 Kugwiritsa Ntchito Ndalama
Kupanga Kwamalo: 30% kutsika mtengo wakutsogolo poyerekeza ndi machitidwe obwera kunja.

Kupulumutsa Mphamvu: Ukadaulo wowotcherera wa inverter umachepetsa kugwiritsa ntchito mphamvu ndi 25%.

5.2 Kulondola & Ubwino
Kuwotcherera kwa Adaptive: Kuwongolera kwa arc nthawi yeniyeni kumatsimikizira kulowera kosasinthasintha pamachubu okhala ndi mipanda yopyapyala (1.2-2.5 mm makulidwe).

Kubwereza: ≤0.1 mm weld seam kupatuka pamagulu opanga.

5.3 Kusinthasintha
Kukonzanso Mwamsanga: Zosintha zitha kusinthidwanso kuti zikhale zatsopano mkati mwa mphindi 30.

Scalability: Malo ogwirira ntchito amatha kukulitsidwa kukhala ma cell a maroboti angapo pamaoda apamwamba kwambiri.

5.4 Zinthu Zanzeru
Offline Programming (OLP): Njira zama robot opangidwa kuchokera kumitundu ya CAD, kuchepetsa nthawi yopuma.

Kuyang'anira Kutali: Kuwunika kothandizidwa ndi IoT pakukonza zolosera.

6. Kukhazikitsa & Thandizo
Nthawi Yantchito:

Gawo Lopanga: Masabata a 2-3 (kuphatikiza kusanthula kwa kasitomala).

Kuyika & Maphunziro: Masabata a 4 patsamba.

Chitsimikizo: Miyezi ya 24 pazinthu zofunika kwambiri.

Ntchito Zophunzitsira:

Malangizo apamanja ogwiritsira ntchito loboti, kusintha masinthidwe, ndi kukhathamiritsa kwa weld parameter.

Zosintha zamapulogalamu apachaka ndi chithandizo chaukadaulo kudzera pa 24/7 hotline.

7. Phunziro: Wopanga E-Bike
Mbiri Yamakasitomala:

Kumalo: Zhejiang, China

Mphamvu Yopanga: 10,000 mayunitsi / mwezi

Zotsatira Pambuyo Kutumiza:

Kuwonongeka kwa kuwotcherera kwatsika kuchokera 8% mpaka 0.5%.

Ndalama zogwirira ntchito zidatsika ndi 70% (kuchokera pa 6 zowotcherera pamanja mpaka 1 wogwiritsa ntchito pa shift).

ROI idakwaniritsidwa mkati mwa miyezi 14.

8. N'chifukwa Chiyani Muyenera Kusankha Yooheart?
Ukatswiri Wamakampani: Zaka 15+ zokhazikika pakuwotcherera kwa robotic pazinthu zopepuka.

Kuthetsa-Kumapeto: Udindo wa gwero limodzi pamakina, magetsi, ndi kuphatikiza mapulogalamu.

Ntchito Yamalo: 50+ mainjiniya adayimilira mdziko lonse kuti ayankhe mwachangu.

9. Mapeto
Malo ogwirira ntchito a turnkey robotic welding amapereka yankho lamtsogolo kwa opanga njinga omwe akufuna kusintha njira zowotcherera popanda kusokoneza kusinthasintha. Mwa kuphatikiza ma robotiki olondola, zida zanzeru, ndi chithandizo champhamvu pambuyo pogulitsa, [Dzina Lanu la Kampani] imapatsa makasitomala mphamvu kuti akwaniritse zokolola zapamwamba, mtundu wapamwamba wa weld, komanso kupikisana kwanthawi yayitali pamisika yapadziko lonse lapansi.


Nthawi yotumiza: Mar-17-2025