Kukula kosalekeza kwa maloboti akumafakitale kwayika patsogolo zofunikira kwa akatswiri, ndipo kusalingana pakati pa kupereka ndi kufunikira kwa matalente pamundawu kukukulirakulira.
Pakadali pano, mzere wochititsa chidwi kwambiri wa maloboti padziko lonse lapansi ndi mzere wopanga ma welding auto.
Mzere wowotcherera magalimoto
Ndi anthu angati omwe atsala m'fakitale yodzaza magalimoto patatha zaka zambiri?
Makampani opanga magalimoto aku China omwe amapeza ndalama zokwana $11.5 thililiyoni pachaka
Unyolo wamakampani opanga magalimoto ndi umodzi mwautali kwambiri pamafakitale apano, ndipo mtengo wowonjezera wamakampani amagalimoto aku China wafika 11.5 thililiyoni yuan mu 2019. Panthawi yomweyi, mtengo wowonjezera wamakampani ogulitsa nyumba unali 15 thililiyoni wa yuan, ndipo mtengo wowonjezera wa mafakitale pamsika wa zida zapakhomo, womwe umagwirizana kwambiri ndi ife, unali yuan 1.5 thililiyoni.
Kufananiza kotereku mungamvetse bwino za unyolo waukulu wamakampani opanga magalimoto! Pali ngakhale akatswiri opanga magalimoto kugalimoto monga mwala wapangodya wamakampani adziko lonse, kwenikweni, siwochulukira!
M'makampani opanga magalimoto, nthawi zambiri timayambitsa zida zamagalimoto ndi mafakitale apaokha.Fakitale yamagalimoto ndizomwe timazitcha kuti injiniya.
Zigawo zamagalimoto zimaphatikizapo zida zamagetsi zamagalimoto, zida zamkati zamagalimoto, mipando yamagalimoto, mapanelo amgalimoto, mabatire agalimoto, mawilo agalimoto, matayala agalimoto, komanso zochepetsera, zida zotumizira, injini ndi zina zotero, mpaka masauzande azinthu.Awa ndi opanga zida zamagalimoto. .
Ndiye ma oems agalimoto akupanga chiyani? Zomwe zimatchedwa oEMS, zomwe zimapanga mawonekedwe akuluakulu agalimoto, komanso msonkhano womaliza, zimayesedwa, kugubuduzika pamzere wopanga ndikuperekedwa kwa ogula.
Misonkhano yamagalimoto ya oEMS imagawidwa m'magulu anayi:
Fakitale yamagalimoto mizere inayi yopanga
Tiyenera kupanga tanthauzo loyenera la mafakitale amagalimoto.Timatenga mphamvu yopanga pachaka ya mayunitsi 100,000 monga muyezo wa fakitale imodzi yamagalimoto, ndipo timaletsa kupanga mtundu umodzi wokha.Choncho tiyeni tiwone kuchuluka kwa ma robot mumizere inayi yayikulu yopanga ya oEMS.
I. Press line :30 robots
Mzere wosindikizira mu injini yaikulu ya injini ndi msonkhano woyamba, womwe ndi pamene mufika kumalo opangira magalimoto, mudzawona msonkhano woyamba ndi wamtali kwambiri. Izi ndichifukwa choti msonkhano woyamba womwe umayikidwa ndi makina okhomerera, makina okhomerera okha. ndi lalikulu, ndi mkulu.Nthawi zambiri galimoto mphamvu mu 50000 mayunitsi/chaka mzere kupanga, adzasankha otchipa, pang'onopang'ono pang'onopang'ono hayidiroliki atolankhani atolankhani mzere, liwiro la hayidiroliki atolankhani kawirikawiri kuchita kasanu pa mphindi, ena opanga galimoto mkulu-mapeto. kapena amafuna pachaka mu mzere kupanga galimoto kukhala mozungulira 100000, adzagwiritsa servo atolankhani, liwiro la servo atolankhani akhoza 11-15 nthawi/mphindi.
Mzere umodzi wokhomerera umakhala ndi makina osindikizira asanu.Yoyamba ndi makina osindikizira a hydraulic kapena servo press omwe amagwiritsidwa ntchito pojambula, ndipo anayi omalizira ndi makina osindikizira kapena makina osindikizira a servo (nthawi zambiri eni ake olemera okha ndi omwe amagwiritsa ntchito makina osindikizira a servo).
Roboti ya punch line ndiyo ntchito yodyetsa.Kuchitapo kanthu kumakhala kosavuta, koma vuto liri mu liwiro lachangu komanso kukhazikika kwakukulu.Kuonetsetsa kuti ntchito yokhazikika ya mzere wa stamping ikugwira ntchito, panthawi imodzimodziyo, mlingo wa kulowetsedwa kwamanja ndi wochepa.Ngati ntchito yokhazikika sizingatheke, ndiye ogwira ntchito yokonza ayenera kukhala standby mu real time.This ndi kuzimitsa kuti chindapusa kupanga mzere ndi hour.Pakhala mavenda zida anati shutdown kwa ola 600 fine.That ndi mtengo wa bata.
Mzere wokhomerera kuyambira koyambirira mpaka kumapeto, pali maloboti 6, malinga ndi kukula ndi kulemera kwa mawonekedwe a mbali ya thupi, makamaka adzagwiritsa ntchito 165kg, 2500-3000mm kapena kutalika kwa mkono wa loboti yamitundu isanu ndi iwiri.
M'malo abwinobwino, chomera cha O&M chokhala ndi mphamvu zopanga mayunitsi 100,000 / chaka chimafuna mizere 5-6 yokhomera molingana ndi magawo osiyanasiyana ngati makina osindikizira apamwamba a servo atengedwa.
Chiwerengero cha maloboti mu shopu yosindikizira ndi 30, osawerengera kugwiritsa ntchito maloboti posungira ziwalo zopondaponda thupi.
Kuchokera pamzere wonse wokhomerera, palibe chifukwa cha anthu, kupondaponda palokha ndi phokoso lalikulu, ndipo chiopsezo ndi ntchito yaikulu.Chifukwa chake, pakhala zaka zoposa 20 kuti kupondaponda kwamtundu wa galimoto kukwaniritsidwe.
II.Mzere wowotcherera: maloboti 80
Pambuyo kusindikizira mbali galimoto mbali chivundikirocho, kuchokera ku masitampu msonkhano mwachindunji mu thupi mu woyera msonkhano mzere kuwotcherera.Makampani ena galimoto adzakhala ndi nyumba yosungiramo katundu pambuyo kusindikiza zigawo, apa sitichita mwatsatanetsatane kukambirana. mzere wowotcherera.
Mzere wowotcherera ndi njira yovuta kwambiri komanso digiri yapamwamba kwambiri yamagetsi mu mzere wonse wopanga magalimoto.
Lonse kuwotcherera mzere ndondomeko dongosolo ndi pafupi kwambiri, kuphatikizapo kuwotcherera malo, kuwotcherera CO2, kuwotcherera stud, kuwotcherera otukukira pansi, kukanikiza, gluing, kusintha, anagubuduza, okwana 8 ndondomeko.
Kuwonongeka kwa mzere wowotcherera wagalimoto
Kuwotcherera, kukanikiza, kupopera, ndi kugawa kwagalimoto yonse yoyera kumachitika ndi maloboti.
III.Mzere wokutira: maloboti 32
Mzere wopangira zokutira umaphatikizapo electrophoresis, kupopera ma workshops awiri.Kujambula kuti mudziwe muzojambula, kupopera utoto wa utoto, kupopera utoto wa vanishi maulalo atatu.Paint yokha imakhala yovulaza kwambiri kwa thupi la munthu, kotero kuti mzere wonse wopangira zokutira ndi mzere wopanga wopanda munthu.Kuchokera ku automation. digiri ya mzere umodzi wopanga, kuzindikira kofunikira kwa 100% automation.Manual ntchito makamaka mu ulalo wosakaniza utoto, ndi kuyang'anira mzere wopanga ndi ntchito zothandizira zida.
IV.Mzere womaliza wa msonkhano: 6+N maloboti ophatikizana asanu ndi limodzi, maloboti 20 a AGV
Mzere womaliza wa msonkhano ndi gawo lomwe lili ndi antchito ambiri m'mafakitale amagalimoto pakadali pano.Chifukwa cha kuchuluka kwa magawo omwe asonkhanitsidwa ndi njira 13, zambiri zomwe zimafunikira kuyesedwa, digiri ya automation ndiyotsika kwambiri pakati pa njira zinayi zopangira.
Ndondomeko yomaliza ya msonkhano wagalimoto: msonkhano woyamba wamkati - msonkhano wa chassis - msonkhano wachiwiri wamkati -Kusintha ndi kuyang'anira CP7 - kuzindikira malo a mawilo anayi - kuzindikira kuwala - kuyesa kwa mbali - kuyesa kwa hub - mvula - kuyesa kwa msewu - kuyesa kwa gasi mchira -CP8- malonda agalimoto ndi kutumiza.
Maloboti asanu ndi limodzi a sikisi asanu ndi limodzi amagwiritsidwa ntchito makamaka pakuyika zitseko ndi kusamalira.Nambala ya "N" chifukwa cha kusatsimikizika komwe kumabwera chifukwa cha kuchuluka kwa ma robot ogwirizana omwe amalowa pamzere womaliza wa msonkhano.Opanga magalimoto ambiri, makamaka mitundu yakunja, monga Audi, Benz. ndi mitundu ina yakunja, anayamba kugwiritsa ntchito maloboti ogwirizana kuti agwirizane ndi ogwira ntchito pamanja pakupanga zida zamkati ndi zamagetsi zamagalimoto.
Chifukwa cha chitetezo chapamwamba, koma mtengo ndi wokwera mtengo kwambiri, kotero mabizinesi ambiri kuchokera pakuwona mtengo wachuma, kapena makamaka amagwiritsa ntchito msonkhano wochita kupanga.
AGV kutengerapo nsanja, amene womaliza msonkhano mzere ayenera kugwiritsa ntchito, ndi zofunika kwambiri pa msonkhano.Mabizinesi ena adzagwiritsanso ntchito ma robot a AGV popondaponda, koma chiwerengerocho sichingafanane ndi mzere womaliza wa msonkhano.Pano, timangowerengera chiwerengero cha ma robot a AGV pamzere womaliza wa msonkhano.
Loboti ya AGV yolumikizirana pamagalimoto
Chidule cha nkhaniyi: Fakitale yamagalimoto yomwe imakhala ndi magalimoto 100,000 pachaka imafunikira maloboti 30 ozungulira asanu ndi limodzi pa maloboti osindikizira ndi maloboti 80 aaxis asanu ndi limodzi pamisonkhano yowotcherera arc, kuwotcherera, kugudubuza m'mphepete, zokutira zomatira ndi njira zina. Maloboti 32 opopera mbewu. Mzere womaliza wophatikiza umagwiritsa ntchito maloboti 28 (kuphatikiza ma AGV), zomwe zimapangitsa kuti maloboti onse akhale 170.
Nthawi yotumiza: Sep-07-2021