Kuwotcherera kwa Robotic Mig ---- Njira yowotcherera ya Lamp Pole ya Street
Mlozera
1. Zambiri za ntchito
2. Kuwotcherera kwa Robotic Solution Mwachidule
3. Robotic kuwotcherera Njira yothetsera
4. Kusintha kwa Zida za Robotic
5. Ntchito Yaikulu 6. Kuyambitsa Zida
7. Kuyika, Kutumiza ndi Maphunziro
8. Chongani ndi Kuvomereza
9. Zofunika Zachilengedwe
10. Chitsimikizo ndi Pambuyo pa ntchito yogulitsa
11. Zolembedwa Zophatikizidwa
Kanema wa Robotic Welding Application
1, Chidziwitso cha Workpiece
-Welding waya Diameterkukula: Ф1.2mm
-Njira yowotcherera: kuwotcherera kwa gasi / Mig kuwotcherera
-Weld seam mtundu: mtundu wa mzere wowongoka, mtundu wa Circle
-Kuteteza gasi:99% CO2
-Njira Yogwirira Ntchito: kutsitsa ndi kutsitsa pamanja, kuwotcherera kwa robot
-Kukonzekera Kolakwika:≤ 0.5mm
-Kuyeretsa mbale :zitsulo zonyezimira zitha kuwoneka mu weld ndimkati mwa mitundu iwiri kutalika kwa weld msoko mbali zonse
2, Robotic kuwotcherera njira Mwachidule
Pofuna kupititsa patsogolo ntchito yabwino, malinga ndi momwe ntchito ikugwirira ntchito, fakitale ya Honyen idzapereka malo ogwirira ntchito a robot, omwe angasinthidwe ndi zida zosiyanasiyana kuti zigwirizane ndi zinthu zosiyanasiyana.Malo ogwirira ntchito amapangidwa ndi mtundu wa loboti: HY1006A-145 kuwotcherera loboti, gwero lamagetsi owotcherera, tochi yapadera yowotcherera loboti, nduna yoyang'anira magetsi ndi mabatani, chiller choziziritsa madzi, malo ogwirira ntchito awiri, zida zopangira zida, mpanda wachitetezo (ngati mukufuna) ndi zina. magawo.
3, Mig Welding robotic workstation Mawonekedwe oyamba
Honyen robot arc welding workstation Layout
1, Malo ogwirira ntchito 1
2, Welding Mphamvu gwero
3, Wowongolera robot
4, Madzi ozizira ozizira
5, Honyen arc kuwotcherera Robot, HY1006A-145
6, Pozipanga
7, Malo ogwirira ntchito 2
Zida zamagetsi zamagetsi
Zida zamagetsi zamagetsi 2
Mayankho a Robotic Welding Layout 1
Zida Zamagetsi Zamagetsi 3
Mayankho a Robotic Welding Layout 2
Mayankho a Robotic Welding Layout 3
4. Robotic kuwotcherera Njira yothetsera I. Opareta amanyamula workpiece pa siteshoni 1, Pambuyo potsegula ndi clamping izo.Ogwira ntchito akanikizira batani loyambira losungitsa maloboti, ndipo loboti imayamba kuwotcherera;
II.Oyendetsa amapita ku siteshoni 2 kuti alowetse ntchito.Pambuyo potsitsa zogwirira ntchito, Wogwiritsa ntchito amakanikiza batani loyambira losungitsa loboti 2 ndikudikirira kuti loboti itsirize kuwotcherera;
III.Loboti ikamaliza kuwotcherera pa station 1, imangochita pulogalamu ya station 2;
Ⅳ.Kenako Opareta amatsitsa Workpiece pa station 1 ndikukweza chogwirira chatsopano;
V. kuzungulira motsatizana.
5. Kusintha kwa Zida za Robotic solution
| Kanthu | Chitsanzo | Kuchuluka | Mtundu | Ndemanga | ||
| 1 | 1.1 | Thupi la robot | HY1006A-145 | 1 Seti | Honyen | Kuphatikizapo thupi la robot, kabati yowongolera, wopanga mapulogalamu |
| 1.2 | Kabati yowongolera ma robot | 1 seti | ||||
| 1.3 | Welding mphamvu Gwero | 1 Seti | Honyen | Megmeet welder | ||
| 1.4 | thanki yamadzi | 1 Seti | Honyen | |||
| 1.5 | Madzi ozizira kuwotcherera Torch | 1 Seti | Honyen | |||
| 2 | 1 axis positioner | HY4030 | 2 Seti | Honyen | 2.5m, 300kg katundu, 1.5KW oveteredwa linanena bungwe mphamvu | |
| 3 | Malo owongolera magetsi | 2 Seti | Honyen | |||
| 4 | Kukonzekera kwadongosolo, kuphatikiza ndi kupanga mapulogalamu | 1 Seti | Honyen | |||
| 5 | Chitetezo mpanda | 1 Seti | Honyen | Zosankha | ||
6. Ntchito Yaikulu Pofuna kuwonetsetsa kuti kuwotcherera kwabwino komanso kuchita bwino, makina a robotic amakhala ndi ntchito yodzitchinjiriza komanso yosungiramo arc.Ntchito zazikuluzikulu ndi izi:
Yambitsaninso njira yoyambira: pamene chishango mpweya otaya ndi zachilendo, kuwotcherera waya ankadya ndi anasiya kwakanthawi pa kuwotcherera, lamulo la "kupitiriza kuwotcherera" akhoza kutchedwa mwachindunji pambuyo mavuto, ndi loboti akhoza basi kupitiriza kuwotcherera kuchokera udindo uliwonse kwa inaimitsidwa udindo.
Kuzindikira zolakwika ndi kulosera: Alamu ikachitika, Roboti imapeza deta kuchokera ku chipangizo chowongolera, lingalirani zolakwika, ndikupereka mndandanda wa zida zolakwa kwambiri, kuwonetsa kutsatana kwa zida zosinthira ndi kuzindikira pakompyuta, zomwe zitha kuwonedwa patsamba lomwe lili ndi pendant yophunzitsa.Kuphatikiza apo, kompyuta nthawi zonse Pezani zambiri za ntchito kuchokera ku loboti, santhulani zomwe mwapeza, weruzani ngati momwe loboti ikugwirira ntchito ndiyabwinobwino, ndikupangitsa wogwiritsa ntchito kuthana ndi vuto lomwe likubwera.
Ntchito yolimbana ndi kugundana: tochi yowotcherera ya loboti ikawonongeka ndi zinthu zakunja, chida choletsa kugunda kwa robot chimagwira ntchito kuteteza Torch ndi thupi la loboti.
Katswiri database: Pokhazikitsa zofunikira zowotcherera mu pulogalamu, makinawa amatha kumaliza makonzedwe a weld seam ndikusintha magawo omwewo.
Maphunziro ndi mapulogalamu: zindikirani mapulogalamu apatsamba pogwiritsa ntchito pendant yophunzitsa.
Kuwotcherera kwa nsalu: pa ndondomeko kuwotcherera, Roboti sangathe kuzindikira wamba kugwedezeka kuwotcherera mtundu wozungulira komanso Z mtundu.Izi zimathandiza loboti kuzindikira ntchito yowotcherera yamakasitomala molingana ndi mawonekedwe a chidutswa cha ntchito, kuti awonjezere m'lifupi mwake msoko ndi mphamvu zowotcherera komanso magwiridwe antchito abwino.
Chiwonetsero: loboti imatha kuwonetsa magwiridwe antchito a dongosolo lonse la loboti kudzera pakuphunzitsa, kuphatikiza momwe magwiridwe antchito amagwirira ntchito, kusintha kwa magawo azowotcherera, kusintha magawo adongosolo, malo omwe roboti ili, mbiri yakale, ma sign achitetezo, ma alarm, ndi zina zambiri, kuti makasitomala athe kumvetsetsa munthawi yake momwe roboti ilili ndikupewa mavuto pasadakhale.
Mafayilo olowetsa / otulutsa: Mafayilo a robot system ndi mafayilo amapulogalamu mu makina a robot amatha kusungidwa mu SD khadi mkati mwa Robot controller, komanso amatha kusungidwa ku zida zakunja.Mapulogalamu olembedwa ndi mapulogalamu a pulogalamu yapaintaneti amathanso kulowetsedwa mu Robot controller, Izi zimathandiza makasitomala kusunga mafayilo amachitidwe nthawi zonse, Pakakhala vuto mu dongosolo la robot, zosunga zobwezeretserazi zitha kubwezeretsedwanso kuti athetse mavuto a loboti.
7, Chiyambi cha Zida HY1006A-145 ndi loboti yochita bwino kwambiri komanso yanzeru.Ndi oyenera kuwotcherera gasi kutetezedwa ndi kudula ntchito.Makhalidwe ake ndi kulemera kwake komanso kapangidwe kakang'ono.
Pazowotcherera arc, Honyen adapanga bwino kulemera kopepuka ndi mkono wophatikizika, zomwe sizimangotsimikizira kudalirika koyambirira, komanso zimazindikira magwiridwe antchito apamwamba.
Honyen amatenga ukadaulo wapamwamba kwambiri wa servo, womwe umatha kupititsa patsogolo kuthamanga komanso kulondola kwa loboti, kuchepetsa kulowererapo kwa wogwiritsa ntchito, ndikuwongolera magwiridwe antchito pakuwotcherera ndi kudula ndi gasi.
| Mzere | Malipiro | Kubwerezabwereza | Mphamvu yamphamvu | Chilengedwe | Kulemera | Kuyika |
| 6 | 10 | 0.08 | 6.5 kVA | 0 ~ 45℃20 ~ 80%RH(Palibe Chinyezi) | 300kg | Pansi/Padenga |
| Motion Range J1 | J2 | J3 | J4 | J5 | J6 | IP mlingo |
| + 170 ° | + 80 ° ~ -150 ° | + 95°~-72° | + 170 ° | + 115 ° ~ -140 ° | ± 220 ° | IP54/IP65 (dzanja) |
| Liwiro lapamwamba J1 | J2 | J3 | J4 | J5 | J6 | |
| 158°/s | 145°/s | 140 ° / s | 217°/s | 172 ° / s | 500°/s |
Mawonekedwe athunthu aku China ogwiritsira ntchito ndipo amatha kusinthidwa kukhala Chingerezi ndikugwiritsa ntchito kiyibodi yonse
Thandizani mauthenga osiyanasiyana kuphatikizapo mawonekedwe a I / O, Modbus, Ethernet etc.
Kuthandizira kulumikizana ndi ma robot angapo ndi zida zina zakunja
Big size colorful touch screen
Chida choletsa kugundana, choteteza mkono wa loboti ndikuchepetsa kusokoneza
Kuwongolera kwa Robot Motion kumapereka njira yabwino yokonzekera
Mazana a matumba omangidwira mkati ndi magwiridwe antchito amathandizira kukonza mapulogalamu
Kupyolera mu SD khadi, ndikosavuta kusunga ndi kukopera deta
Positioner
Honyen Head-tail double support positioner yomwe imagwiritsidwa ntchito kusinthasintha chogwirira ntchito, kugwirizana ndi loboti, kufika pamalo abwino pakuwotcherera ndikukwaniritsa ntchito yabwino yowotcherera.
Gwero la Welding Power
Megmeet Ehave masentimita 500h / 500 / 350 mndandanda wathunthu wamafakitale olemetsa * CO2 / MAG / MMA makina owotcherera wanzeru
8. Kuyika, Kutumiza ndi Maphunziro
Asanaperekedwe, makina a robot adzasonkhanitsidwa ndikuyesedwa mokwanira pakampani yathu.Makasitomala apereka magawo awo kukampani yathu kuti ayese kuwotcherera ndikuvomerezedwa asanaperekedwe.Pakuvomera kusanachitike, ogwiritsa ntchito Makasitomala adzalandira maphunziro aukadaulo oyamba.
Mapulani oyika ndi zofunikira zaukadaulo zidzaperekedwa kwa kasitomala masiku 15 isanakwane, ndipo kasitomala azikonzekera panthawi yake malinga ndi zofunikira.Kampani yathu idzatumiza mainjiniya kuti akakhazikitse makina ndi kutumiza patsamba la ogwiritsa ntchito.Ngati kasitomala awonetsetsa ntchito zokwanira zotumizira, nthawi yoyambira kuyitanitsa mapulogalamu, maphunziro a anthu ogwira ntchito mpaka kupanga zoyeserera zazikulu sizingadutse masiku 10.Kampani yathu imaphunzitsa ogwiritsa ntchito makina opangira ma robotiki, magwiridwe antchito ndi kukonza kwamakasitomala, ndipo ophunzitsidwa ayenera kukhala ndi chidziwitso choyambirira pamakompyuta.
Pakukhazikitsa ndi kutumiza, kasitomala adzapereka zida zofunikira, monga zida zonyamulira, forklift, zingwe, kubowola kwamphamvu, ndi zina zambiri, ndikupereka chithandizo kwakanthawi pakutsitsa ndikuyika.
Kampani yathu ili ndi udindo wowongolera, kukhazikitsa, kutumiza zida ndi kuphunzitsa ogwiritsa ntchito.Kampani yathu ili ndi udindo wokonza ndi kuphunzitsa ntchito.Oyendetsa adzagwiritsa ntchito ndikusamalira zida paokha.Zomwe zili m'maphunzirowa: mfundo zamapangidwe a zida, zovuta zanthawi zonse zamagetsi, kuwunikira malangizo oyambira mapulogalamu, luso la pulogalamu ndi njira zamapulogalamu zamagawo wamba, kuyambitsa ndi kusamala kwa gulu logwiritsira ntchito zida, machitidwe opangira zida, ndi zina zambiri.
9. Fufuzani ndi kuvomereza
Kuvomereza kusanachitike kumachitika mu kampani yathu ndikutengapo gawo kwa ogwira nawo ntchito onse awiri.Pakuvomera kusanachitike, zida zogwirira ntchito zidzayesedwa molingana ndi kulondola kwa workpiece yoperekedwa ndi kasitomala, Chokhachokha choyenerera ndi chomwe chidzawotcherera, ndipo lipoti loyesa kuvomereza lidzaperekedwa.Pambuyo pa kuvomereza komaliza, Roboti idzaperekedwa.Pofuna kuwonetsetsa kuvomereza kusanachitike, zida zitatu zogwirira ntchito zidzaperekedwa kuti zipangidwe bwino.
10.Zofunika Zachilengedwe Zofunikira pachitetezo: gasi ndi zida zotsalira zomwe zimagwiritsidwa ntchito ndi ogwiritsa ntchito ziyenera kutsata mfundo zadziko.
Gwero la mpweya liziyikidwa panja, osachepera 15m kutali ndi moto, komanso osachepera 15m kutali ndi mpweya ndi mpweya.Gwero la mpweya liyenera kukhala ndi mpweya wabwino komanso kukhala pamalo ozizira kutali ndi mphepo.
Mayendedwe onse a gasi ayenera kuyang'aniridwa musanagwiritse ntchito loboti.Ngati pali mpweya wotuluka, uyenera kukonzedwa kuti utsimikizire kuti palibe cholakwika.
pokonza kukakamiza ndikusintha silinda ya gasi, wogwiritsa ntchitoyo asakhale ndi mafuta m'manja mwake.
chinyezi chozungulira: nthawi zambiri, chinyezi chozungulira ndi 20% ~ 75% RH (ngati palibe condensation);Nthawi yochepa (mkati mwa mwezi wa 1) osachepera 95% RH (nthawi zopanda condensation).
wothinikizidwa mpweya: 4.5 ~ 6.0 kgf / cm2 (0.45-0.6mpa), mafuta fyuluta ndi madzi, ≥ 100L / min
Maziko: mphamvu yocheperako ya konkire ndi C25, ndipo makulidwe ochepera a maziko ndi 400 mm
kugwedera: khalani kutali ndi gwero la kugwedera
magetsi: magetsi pazida zonse zopangidwa ndi magetsi ndi zamagetsi amatenga 50Hz (± 1) ndi 380V (± 10%) voteji ya magawo atatu a AC kuti atsimikizire kukhazikika kwamagetsi.
Ntchito zapatsamba zoperekedwa ndi makasitomala:
Kukonzekera zonse zofunika pamaso yobereka, monga maziko, zofunika kuwotcherera ntchito, kukonza zida wothandiza, etc.
kutsitsa ndi mayendedwe pamalo a kasitomala.
11. Chitsimikizo ndi Pambuyo pa ntchito yogulitsa Nthawi ya chitsimikizo cha gwero la mphamvu ya weld ndi miyezi 12.
Nthawi ya chitsimikizo cha thupi la robot ndi miyezi 18.
Zikalephera kapena kuwonongeka pakagwiritsidwe ntchito bwino ndipo zida zili mkati mwa nthawi ya chitsimikizo, kampani yathu imatha kukonza kapena kusintha magawo aulere EXW (kupatula zogula, zokonzera, machubu otetezera, magetsi owonetsera ndi zina zomwe zimaperekedwa ndi kampani yathu).
Pazigawo zomwe zili pachiwopsezo popanda chitsimikizo, kampani yathu imalonjeza moyo wanthawi zonse wautumiki ndi mtengo woperekera magawo omwe ali pachiwopsezo, ndipo zida zimakhala ndi njira yokhazikika yazida mpaka zaka zisanu.
Pakatha nthawi ya chitsimikizo, kampani yathu ipitiliza kupereka ntchito zolipiridwa moyo wonse ndikupereka chithandizo chokwanira chaukadaulo ndi zida zofunikira.
12. Kutumiza Zophatikizidwa Zolembedwa Kuyika zojambula: zida zopangira maziko ndi zojambula zoyika zida
◆ zojambula zojambula: zojambula ndi zipangizo zojambula
◆ Buku: Buku lopangira zida, buku lokonzekera ndi buku la ntchito ya robot
◆ Chalk: yobereka mndandanda, satifiketi ndi chitsimikizo khadi.
